2025-07-28

The main materials of clean booth directly affect the cleanliness and effect of clean booth. Whether the maintenance is proper directly affects the service life of clean booth.

 

 What materials are used in clean booth: 

1. There are generally three types of frame materials for clean booth: stainless steel square tubes, iron square tubes, and aluminum profiles.

2. There are generally three types of materials for the top of clean booth: stainless steel plates, cold-rolled steel plates sprayed with plastic, anti-static mesh curtains, and organic glass.

3. For the clean air supply part, FFU laminar flow hoods (FFU fan filter units) are generally selected.

4. The enclosure materials of clean sheds generally include: anti-static curtains, (anti-static) organic glass.

The functional definition of the design concept of clean booth has mentioned that "controlling the main production process in a smaller environment is also a choice for clean booth design." In fact, this is the application concept of clean booth, with low investment and control of the main process. Since the control point is higher, the cleanliness level of the clean work booth is generally designed to be very high, generally ISO level 5 and level 4, and a few use level 6.

 

 

Clean booth is an air purification equipment for local high clean environment. Clean booth is mainly composed of box, fan, primary air filter, damping layer, lamps, etc., and the outer shell is sprayed. Clean booth can be hung or supported on the ground, with compact structure and convenient use. It can be used alone or connected in multiples to form a strip-shaped clean area.

 

Clean booth is generally referred to as clean booth, dust-free room, etc. Generally, film enclosure is used, so it is more appropriate to call it clean booth. It is also most appropriate to understand it as clean booth if it is not polluted.

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2025-07-28

Nowadays, many companies need to produce products in a clean room, such as large food production and processing and electronics production factory. Therefore, many companies are using clean room. The reason why clean room can be dust-free is mainly because a lot of high-tech purification equipment was installed in the clean room during decoration.

 

 

1. The air inlet system of clean room must be installed filter box, and a central purification air conditioner (the central purification air conditioner must be divided into three filter sections: primary efficiency /medium efficiency/high efficiency) with a high-efficiency air supply port at the end. It's necessary to install a purification booster box if need.

2. the return air system of clean room must be installed, including a return air outlet, a pre filter, and a middle filter return air box.

3. Enter the buffer zone before entering cleanr room. Electronic interlocks are installed on the buffer zone door, and clean storage cabinets and air fresheners are placed in the changing area. People and goods entering the clean room, must pass through the air shower, cargo shower room, and use pass box to mainly transfer small items.

4. In the clean room, vertical clean bench, laminar flow hood (FFU), clean booth (removable clean booth) and self-purifier should be installed in some places that need to reach level 10-1000. Laser dust particle counter for measuring the cleanliness of clean rooms.

5. The clean room build should be designed with observation windows to facilitate visits.

 

 Clean room equipment: 

1、Air shower, changing room and clean room are the three basic components of the workshop purification system. The air shower is a passage in and out of the clean area. The high-speed clean air jetted out can effectively and quickly remove dust and bacteria carried by the human body. The clean room uses interlayer color steel plates to isolate the space and walls, the upper color steel ceiling is suspended, and the floor is paved with epoxy resin.

2、The most important role of air purification equipment in a clean room is to control the cleanliness, temperature and humidity of the atmosphere that products are exposed, so that products can be produced and manufactured in a good environmental space. This space is called a clean room.

3. According to the clean room management regulations, the dust-free purification level is mainly determined based on the number of particles per cubic meter of air that are greater than the classification standard. But for optical structures, a small dose may produce a very large amount, so air purification equipment is needed to build in clean room.

 

 

The above content is the purification equipment that needs to be used in the clean room. Different purification levels have different requirements for purification equipment. This mainly depends on the production needs of each enterprise. 

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2025-07-21

 

Injection-molded magnetic components offer several advantages over traditional magnets. They resist rust more effectively and maintain very precise sizing. Additionally, they can be manufactured into a wide variety of shapes. These parts are produced using specialized molding techniques that combine materials like NdFeB and Ferrite, making them highly versatile for many industries. ZOYN is a leader in this field, providing solutions that meet demanding requirements.

 

Metric/Aspect

Data/Value

Global Market Valuation (2024)

USD 2.5 billion

Projected Market Valuation (2033)

USD 4.2 billion

CAGR (2026-2033)

6.5%

 

Injection-molded magnets provide the advantage of speeding up production and reducing assembly steps. This is why many manufacturers prefer to use them today.

 

Key Takeaways

  • Injection-molded magnetic components give designers lots of choices. Makers can make complex shapes that help products work better. This also means fewer steps to put things together.

  • These magnets use different materials and binders. This lets makers pick the best mix for strength, heat resistance, and toughness. They can choose what works best for each job.

  • Injection molding keeps magnets safe from rust and damage. This helps them last longer and work well in hard places like cars and medical tools.

  • The process makes parts with exact sizes and smooth surfaces. This saves time and cuts down on waste compared to old ways of making magnets.

  • Injection-molded magnets cost less to make. They can be made quickly and in large numbers. It is easy to add them to other parts. This helps companies make better products faster.

 

Key Advantages

Design Flexibility

Injection-molded magnetic components give a lot of design freedom. Manufacturers can make shapes that are hard to do with other methods. They can create thin and light parts. Many functions can be put into one part. This helps new ideas in cars and electronics.

  • You can make tricky shapes, like multi-pole inner magnetic rings and sensor housings.

  • Overmolding and insert molding let you mix magnets with metals or plastics in one piece.

  • Engineers can change how magnetic particles are spread and lined up, so the magnet works just right.

 

ZOYN’s special molding lets them make parts with cool shapes and features. This helps customers bring new ideas to life fast.

This freedom in design means fewer steps and parts. It makes things faster to build and saves money. In cars, these magnets help sensors and actuators work well. In electronics, they make small connectors and speakers possible.

 

Material Options

Injection molding works with many magnetic and polymer materials. This means makers can pick what fits their needs best.

 

Material Type

Examples / Grades

Key Properties / Features

Application Temperature Range

Magnetic Materials

Ferrite, NdFeB, SmCo, SmFeN

Different magnets have different strengths and shapes. Bonded magnets are not as strong but can be made in cool shapes.

-40°C to 160°C

Polymer Binders

Nylon 6 (PA6), Nylon 12 (PA12), PPS

PA6 and PA12 flow well, cost less, and have medium strength. PPS can take more heat, does not burn easily, and is stronger.

-40°C to 160°C

 

Makers choose materials for the right strength, heat, and toughness. PA6 and PA12 are good for many uses and save money. PPS is better if you need more heat resistance. With these choices, magnets can work in micromotors, printer rollers, and car parts.

 

Mixing different materials in one step is a big plus. It lets engineers control how the product works.

 

Customization

Customization is a big reason people like injection-molded magnetic components. The mold decides the final shape and size. This makes it easy to make special parts again and again. After molding, machines magnetize the parts to get the right direction, even for multi-pole magnets.

Manufacturers can join magnets with other parts in different ways:

  • Insert molding: Puts a magnet in the mold, then covers it with plastic to hold it tight.

  • Overmolding: Covers the whole magnet, keeping it safe from tough places.

  • Ultrasonic welding: Uses sound to stick two plastic parts with a magnet inside.

  • Snap-on and screw fastening: Uses clips or screws to keep magnets in place.

Extra things like grooves, steps, or covers help keep magnets safe during and after molding. Overmolding and ultrasonic welding can cover the whole magnet, which is great for medical or outdoor use.

ZOYN is good at making custom solutions. They work with customers to design and make magnets that fit just right, from shape and size to how they are magnetized and put together.

 

These ways to customize help makers build products that are different from others. That is why injection-molded magnets are a top pick for new designs.

 

Performance Benefits

 

Corrosion Resistance

Injection-molded magnetic components do not rust easily. The polymer binder makes a shield around each magnetic particle. This shield keeps water and harmful stuff away from the metal inside. Special coatings, like phosphatizing or silane, make the bond between the powder and polymer stronger. These steps help magnets last longer, even in tough places.

  • The polymer binder keeps magnetic particles apart.

  • Surface coatings help magnets stay strong in bad weather.

  • The smooth surface helps stop chips and cracks.

 

Tests show these magnets lose less than 5% of their strength after hot water, quick temperature changes, or steam. This makes them great for cars, medical tools, and outdoor gear.

 

Dimensional Accuracy

Injection molding makes parts very exact. Most parts are made with tolerances close to ±0.005 mm. This happens because of special CNC molds and careful process checks. The process also makes smooth surfaces and even magnetic strength.

 

Feature Size Range (mm)

Typical Dimensional Tolerance (mm)

Notes

< 3

±0.03

Small features

3 to 6

±0.05

Medium small features

6 to 15

±0.08

Medium features

15 to 30

±0.15

Larger features

30 to 60

±0.25

Largest features

 

Sintered magnets need extra cutting and grinding. This lowers accuracy and wastes material. Injection-molded magnets are made in one step. This keeps sizes right and cuts down on waste.

 

Temperature Stability

Injection-molded magnets work well in many temperatures. The binder and powder picked set the highest safe temperature. For example, Nylon 6 magnets can take up to 150°C. PPS magnets can go up to 180°C. SmCo powders are very stable in high heat.

 

Binder / Magnetic Material

Maximum Operating Temperature

Notes

Nylon 6 (PA6)

140-150°C

Common binder for injection molding

Nylon 12 (PA12)

120-150°C

Not recommended above 150°C

PPS

Up to 180°C

High temperature binder

Ferrite + Nylon 6

Up to 150°C

Good for automotive parts

Ferrite + PPS

Up to 180°C

For high-temperature environments

NdFeB (high energy grade)

Up to 120°C

Irreversible loss above 120°C

 

The right binder and powder mix keeps magnets stable, even when it gets hot.

 

Low Eddy Current Losses

Injection-molded magnets use tiny powders mixed with plastic binders. This setup breaks up the paths that eddy currents use. Coatings on each particle keep eddy currents small. Because of this, these magnets do not waste much energy as heat. This makes them good for motors and sensors.

This special structure helps injection-molded magnets work well in fast and high-frequency uses.

 

Cost and Efficiency

Mass Production

Injection-molded magnetic components are great for making lots of parts. Companies spend money on molds and machines at first, but they save money later. The process is fast and makes many parts that are all the same. These parts are made with high accuracy. Makers can create tricky shapes and close fits that are hard with other ways. This is why injection molding is good for making millions of parts, like in cars, brakes, and electronics.

 

Injection molding is special because it makes complex magnetic parts quickly and at a low cost.

 

Reduced Waste

Injection molding makes less waste than old ways of making magnets. It uses just the right amount of material for each part, so there is not much left over. Companies often use leftover bits again, which helps the environment.

  • Magnets help sort waste better, so less goes to landfills.

  • Better sorting helps with recycling and being green.

  • Using leftovers again in magnet making is good for the planet.

  • Less waste means we help the earth more.

  • Using magnets in waste work helps protect nature.

Using materials wisely saves money and helps companies be more eco-friendly.

 

Assembly Integration

With injection-molded magnets, building things is easier. Makers can put magnets right into plastic parts while molding. This means fewer steps and faster making of products.

  • Insert molding sticks magnets and plastic together, making them strong.

  • Fewer screws or glue are needed, so there are fewer parts and lower costs.

  • Robots help place magnets, making things more exact and saving work.

  • Putting many parts into one molded piece gives more design choices and better results.

For example, in car sensors and vacuums, putting magnets in during molding means no extra steps later. This makes products work better and cost less to make. Getting all parts from one place also makes it easier to keep track and check quality, so everything runs smoother.

 

Comparison with Traditional Methods

 

Sintered Magnets

Sintered magnets have been used in motors and electronics for a long time. They are made by pressing and heating magnetic powders until they stick together. This makes them strong, but also easy to break or chip. Injection-molded magnets are made differently. They mix magnetic powder with plastic and shape it in molds. This makes them tougher and less likely to crack.

 

Aspect

Injection-Molded Ferrite Magnets

Sintered Ferrite Magnets

Production Process

Ferrite powder mixed with thermoplastic binders and additives, injection molding technology

Produced like ceramics by sintering ferrite powder

Shape Complexity

Can produce complex shapes

Limited to simpler shapes (round, ring, tile, cylindrical)

Dimensional Accuracy

Higher accuracy (±0.08 mm)

Lower accuracy (±0.1 mm)

Mechanical Durability

Better drop and wear resistance due to nylon component

More brittle, less resistant to drop and abrasion

Magnetic Properties

Lower magnetic strength

Higher magnetic strength

Temperature Resistance

Maximum operating temperature around 100-150°C

High temperature resistance up to 250°C or above 400°C

Typical Applications

Used where complex shapes, precision, and mechanical durability are needed (motor components, Hall sensors, electronic appliances, precision instruments)

Preferred where higher magnetic strength and temperature resistance are critical

 

Injection-molded magnets can be made into many shapes and sizes. Their plastic part helps them survive drops and scratches. Sintered magnets are stronger but break more easily. They also cannot be made into as many shapes as injection-molded magnets.

 

Injection-molded magnets let designers make tough parts in many shapes. This is good for products that need both strength and special designs.

 

Compression Bonded Magnets

Compression bonded magnets are made by pressing magnetic powder and binder together. Then, they are cured to make them solid. This way makes stronger magnets, but shapes are limited. It also takes longer to make them. Injection-molded magnets use melted plastic and magnetic powder. This mix is put into molds to make parts. This method is faster and can make more shapes.

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2025-07-21

When someone mentions neodymium magnets, most people think of those shiny silver discs used in gadgets or magnetic tools. But there's a lesser-known type—strong material bonded neodymium—that offers surprising flexibility. And if you're in product design, this might just be the quiet hero you've been overlooking.

 

Not All Magnets Are Rigid and Sharp-Edged

Unlike traditional sintered neodymium magnets, which are strong but brittle, bonded versions are made by mixing magnetic powder with a binding agent like resin. That might sound like a downgrade, but it actually unlocks a whole new world of customization.

 

Here’s the thing: bonded magnets can be molded. That means you’re not stuck with basic cylinders or rectangles—you can ask for gear shapes, curved strips, even hollow cylinders. And because the material is more forgiving, there’s less risk of cracking during machining or assembly.

 

Designers Love the Shape Freedom

In traditional magnet setups, engineers often have to design around the magnet. With bonded magnets, it’s kind of the opposite. The magnet can be made to fit your product’s form—whatever that looks like.

 

For instance, if you’re designing a compact motor that fits into a strangely-shaped housing (think electric toothbrush, drone rotor, or compact cooling fan), you can mold a ring magnet with radial magnetization and complex inner contours. That kind of precision just isn’t feasible with hard sintered magnets.

 

Magnetization That Matches the Application

Now let’s talk magnetization. Most people don’t realize that magnets aren’t just north and south. In bonded neodymium magnets, you can request custom magnetization patterns—multi-pole, radial, axial, even combinations.

 

Imagine a motor that needs smooth torque or a sensor that relies on precise pulse signals. A magnetized ring with 8 or 16 poles evenly spaced around it? That’s entirely doable. You get to optimize the magnetic field to suit your needs, not the other way around.

 

Lightweight and Corrosion-Resistant

Another underappreciated trait: bonded magnets are usually lighter. Because they're partially plastic, they’re not as dense as solid sintered versions. This is a plus in portable electronics, drones, or anything battery-powered.

 

Also, since the magnetic particles are embedded in resin or polymer, they’re less prone to corrosion, even in moist or semi-aggressive environments. No need for heavy plating or worrying about rust eating away at performance.

 

Integration and Overmolding Make Assembly Easier

Ever dealt with tiny magnets that have to be glued or slotted into plastic housings? It’s tedious—and not always reliable. With bonded magnets, you can actually overmold them with plastic components or combine them directly with structural parts. That saves time, reduces part count, and improves overall durability.

 

For example, a company designing a fitness tracker could mold the magnet into the clasp or charging dock, making the product feel seamless and intentional, not pieced together.

 

Small Batch? No Problem.

Tooling costs for injection-molded magnets are lower than for sintered ones. And if you’re doing a short production run—maybe you’re launching a prototype or niche product—you don’t want to invest in expensive tooling for sintered shapes.

 

Bonded magnets let you start small, iterate fast, and scale only when needed.

 

So yes, bonded neodymium ring magnets aren’t quite as strong as their sintered cousins. But in design, strength isn’t everything. Flexibility, shape complexity, magnetic orientation, corrosion resistance, and ease of integration often matter just as much—if not more. 

 

When your product needs to stand out—or fit somewhere unusual—custom bonded neodymium magnet give you the freedom to design the way you want, not the way the magnet forces you to. Contact us to get more products informaition. Our Whatsapp number: +8615167129264 / +8615888988057

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2025-07-11

As modern electronic devices become increasingly compact, intelligent, and power-efficient, power management systems (PMS) play a critical role in ensuring stable performance. At the heart of these systems lies an often overlooked component: the crystal oscillator.

At JGHC, we provide high-stability crystal oscillators designed specifically to meet the demands of power management modules across a wide range of industries—from industrial automation and IoT to smart batteries and renewable energy systems.

Why Power Management Systems Need Crystal Oscillators

A crystal oscillator serves as a precise frequency source that ensures accurate timing and system synchronization. In power management modules, it performs the following essential functions:

1.Timing Control for PMICsPower Management ICs (PMICs) rely on an external clock to manage:

  • Voltage regulation timing
  • Power-up and shutdown sequences

  • Sleep and wake-up cycles in low-power devices

    JGHC offers 32.768kHz and MHz-range oscillators ideal for both ultra-low-power and high-frequency control applications.

 

2. Switching Frequency Stability in DC-DC Converters

Switch-mode power supplies (SMPS), such as Buck or Boost converters, require a stable frequency for:

  • Efficient energy conversion
  • Reduced electromagnetic interference (EMI)
  • Minimizing ripple and thermal losses

A JGHC crystal oscillator ensures that your DC-DC converters run at consistent switching frequencies, even under harsh environmental conditions.

 

3. Communication Timing for System Interfaces

Most PMS modules support I²C, SPI, CAN, or UART interfaces for communication between microcontrollers, sensors, and battery management systems (BMS). Crystal oscillators:

  • Provide accurate baud rate timing
  • Enable synchronized data exchange
  • Reduce transmission errors

Whether you're designing a smart battery or a power distribution unit, stable communication requires precise clock sources.


 Application in Battery Management Systems (BMS)

In BMS modules, oscillators support:

  • Periodic sampling of battery voltage, current, and temperature
  • Timing triggers for safety monitoring and cutoff
  • Accurate timekeeping during system sleep or low-power modes

Our low-power 32.768kHz crystal units are ideal for RTC support, while high-frequency SMD oscillators support real-time data processing in Li-ion battery packs, ESS, and e-mobility applications.

 

 Ideal for Today’s Power-Efficient Innovations

From wearable devices and EVs to solar inverters and energy storage systems, power management is at the core of reliable electronics. Choosing the right crystal oscillator ensures:

  • Higher efficiency
  • Better timing accuracy
  • System longevity and stability

Conclusion

Crystal oscillators are not just passive components; they are precision timekeepers that enable power systems to operate efficiently and reliably. At JGHC, we understand the importance of stability and performance in power-critical applications, and we’re ready to support your next innovation.

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2025-07-09

Ratchet straps and tie-downs are crucial tools for securing cargo during transportation, providing stability and safety while on the move. To ensure the effectiveness and reliability of these essential devices, standards like EN 12195-2 have been established to guide manufacturers, users, and regulators in the proper selection, use, and maintenance of ratchet straps and tie-downs.

 

EN 12195-2 is a European standard that specifies the requirements for lashings, web lashings, and ratchets used for the safe transportation of cargo on road vehicles. This standard sets out guidelines for the design, construction, testing, and marking of ratchet straps and tie-downs, aiming to enhance safety and prevent accidents during transport operations.

 

The standard outlines the design specifications for ratchet straps and tie-downs, including factors such as minimum breaking force, elongation limits, and safety parameters. These design requirements ensure that the straps can withstand the forces exerted during cargo securing without failing.

 

EN 12195-2 specifies the testing procedures that manufacturers must follow to assess the performance and durability of ratchet straps and tie-downs. This includes tests for strength, elongation, and resistance to environmental conditions to verify compliance with safety standards.

 

The standard mandates specific marking requirements for ratchet straps and tie-downs, ensuring that essential information such as the manufacturer's details, Lashing Capacity(LC), and safety instructions are clearly displayed on the product. This information helps users select the appropriate tie-down for their cargo and operate it safely.

 

EN 12195-2 includes recommendations for the maintenance and inspection of ratchet straps and tie-downs to ensure their continued safe use. Regular checks for wear and tear, damage, and proper functioning of the ratchet mechanism are essential to prevent accidents and maintain the longevity of the equipment.

 

By adhering to the guidelines outlined in EN 12195-2, manufacturers can produce high-quality ratchet straps and tie-downs that meet rigorous safety standards, offering users peace of mind when securing their loads for transportation. Additionally, following these standards allows operators and logistics professionals to choose and use ratchet straps confidently, knowing that they comply with established safety requirements and are designed to withstand the demands of the transport environment.

 

The EN 12195-2 standard plays a vital role in ensuring the safety and reliability of ratchet straps and tie-downs, promoting best practices in cargo securing and transportation. By understanding and adhering to these standards, stakeholders across the industry can contribute to safer and more efficient logistics operations, reducing the risk of accidents and damage during transit.

ratchet tie down

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2025-07-09

Ratchet tie-down straps are essential tools for securing cargo during transportation. Properly threading a ratchet tie-down is crucial to ensure the safety and security of your load. In this blog post, we will provide a comprehensive step-by-step guide on how to correctly thread a ratchet tie-down for effective load securing.

 

Before threading the ratchet tie-down, examine the strap for any signs of damage or wear. Ensure that the ratchet mechanism is in good working condition and free from debris that could hinder its operation.

 

Open the ratchet handle to release the strap completely. Make sure the release lever is in the locked position before proceeding.

Insert the loose end of the strap through the spool located on the ratchet mechanism. Pull the strap through until there is enough slack to wrap around the cargo and secure it.

Wrap the strap around the cargo you wish to secure. Make sure the strap lies flat without twists or knots that could weaken the securing strength.

Once the strap is looped around the cargo, feed the loose end back through the ratchet mechanism in the opposite direction. Pull the strap taut to remove any slack, ensuring a firm and secure grip on the load.

Close the ratchet handle to engage the tightening mechanism. Begin cranking the ratchet handle back and forth to tighten the strap around the cargo. Make sure the strap remains flat and properly aligned as you tighten it.

Continue cranking the ratchet handle until the strap is securely tensioned around the cargo. Once you reach the desired tension, lock the ratchet handle in place to prevent the strap from loosening during transport.

After tightening the ratchet strap, secure any excess length by winding it around the ratchet handle or using Velcro straps to prevent it from flapping in the wind.

Verify that the strap is securely fastened and shows no signs of slack or loosening. Give the secured load a gentle tug to confirm that the ratchet tie-down is holding the cargo firmly in place.

 

By following these steps, you can effectively thread a ratchet tie-down and securely fasten your cargo for safe transportation. Remember to regularly inspect your ratchet straps for wear and tear, and replace them when necessary to maintain optimal load securing capabilities.

ratchet tie down

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2025-07-08

Camera module lens manufacturers stand at the forefront of technological innovation, shaping the way we capture and perceive the world through the lens. Among the diverse array of lenses they produce, panorama camera lens and fisheye lenses represent two distinct yet equally compelling categories, each offering unique perspectives and creative possibilities.

wintoplens Panorama camera lenses are designed to capture expansive vistas and sweeping landscapes, allowing photographers to encapsulate the grandeur of their surroundings in a single frame. These lenses employ wide-angle optics and specialized projection techniques to stitch together multiple images seamlessly, creating immersive panoramic views that transport viewers to distant horizons.

The evolution of panorama lenses has been driven by advancements in optical design and image processing. Manufacturers leverage precision engineering and sophisticated algorithms to minimize distortion, enhance sharpness, and maintain color accuracy across the entire panorama. The result is breathtaking imagery that faithfully preserves the scale and majesty of the scene.

Moreover, panorama lenses have found applications beyond traditional landscape photography. They are increasingly used in architectural photography, urban exploration, and virtual tours, where their ability to capture wide fields of view is indispensable. From towering skyscrapers to ancient monuments, panorama lenses enable photographers to document architectural marvels with unparalleled clarity and detail.

In parallel, fisheye lenses represent a creative departure from conventional optics, offering a distorted, hemispherical perspective that defies traditional notions of proportion and scale. These lenses derive their name from the wide, panoramic view they provide, reminiscent of the visual distortion observed through a fish's eye underwater.

Fisheye lenses are characterized by their ultra-wide field of view and pronounced barrel distortion, which lends a surreal and whimsical quality to images. They are favored by photographers seeking to experiment with unconventional compositions, abstract geometries, and exaggerated perspectives. From surreal landscapes to avant-garde portraits, fisheye lenses offer boundless opportunities for artistic expression.

The design and manufacture of fisheye lenses pose unique challenges due to their extreme optical characteristics. Manufacturers must carefully balance distortion correction, edge sharpness, and vignetting to achieve optimal image quality while preserving the distinct fisheye aesthetic. Through meticulous calibration and iterative refinement, they strive to deliver lenses that strike the perfect balance between creativity and technical precision.

Beyond panorama and fisheye lenses, camera module lens manufacturers continue to push the boundaries of innovation in pursuit of new frontiers. From ultra-wide-angle lenses capable of capturing immersive 360-degree panoramas to compact fisheye lenses for drones and action cameras, the possibilities are endless.

Furthermore, emerging technologies such as augmented reality (AR) and virtual reality (VR) are driving demand for specialized lenses optimized for immersive experiences. Manufacturers are exploring novel optical designs and advanced materials to meet the unique requirements of AR/VR applications, where precision optics are essential for delivering realistic simulations and immersive storytelling.

In conclusion, the evolution of panorama, fisheye, and other specialized lenses represents a testament to the ingenuity and creativity of camera module lens manufacturers. Through relentless innovation and a deep understanding of optical principles, they continue to redefine the boundaries of what is possible in photography and imaging. As technology advances and creative aspirations soar, the future of lens manufacturing promises to be as exciting and transformative as the vistas they capture.



 

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2025-07-04

New Vacuum Magnetic Drive Pump: Solving Leakage and Efficiency Issues of Traditional Pumps

In industries such as chemical, pharmaceutical, and semiconductor manufacturing, magnetic drive pumps are widely used due to their leak-proof design and corrosion resistance. However, traditional magnetic drive pumps still face challenges related to leakage and efficiency, limiting their application in high-precision and high-reliability scenarios. Anhui Shengshi Datang has addressed these issues through technological advancements by introducing a new vacuum magnetic drive pump that significantly improves sealing, efficiency, and reliability.

Problems with Traditional Magnetic Drive Pumps

​Leakage Risks​
Although traditional magnetic drive pumps use magnetic coupling to transmit power, eliminating direct contact between mechanical seals, leakage can still occur due to magnetic coupling failure or damage to the isolation sleeve. The risk of leakage is even higher in high-temperature, high-pressure, or corrosive environments.

 

​Low Efficiency​
The design and materials of traditional magnetic drive pumps limit their efficiency, particularly in low-flow or high-head applications, where energy losses are more pronounced, leading to increased power consumption.

 

​High Maintenance Costs​
The complex structure of magnetic drive pumps makes repairs troublesome when issues arise, such as magnet demagnetization or isolation sleeve wear, potentially disrupting production.

Anhui Shengshi Datang’s Innovative Solution

By improving materials, upgrading magnetic circuit design, and integrating intelligent drive technology, Anhui Shengshi Datang’s new vacuum magnetic drive pump delivers substantial enhancements in sealing, efficiency, and reliability.

 

​Vacuum Sealing Technology: Effectively Eliminating Leakage​
A fully enclosed magnetic coupling system uses a high-strength alloy isolation sleeve that resists high pressure and corrosion, ensuring the medium remains isolated from the external environment. A vacuum-assisted seal creates a slight negative pressure inside the pump chamber, further preventing gas or liquid leakage—making it particularly suitable for semiconductor and pharmaceutical applications.

 

​Efficient Magnetic Circuit Design: Enhancing Energy Efficiency and Stability​
Optimized magnet arrangement and the use of high-performance neodymium-iron-boron magnets strengthen the magnetic field while reducing energy losses. A low-speed, high-torque design ensures robust performance even at low speeds, lowering energy consumption. Additionally, intelligent speed control, integrated with PLC or IoT systems, automatically adjusts rotational speed to minimize energy waste.

 

​Intelligent Maintenance and Longevity Design​
A self-lubricating bearing system, made of ceramic or high-performance polymers, reduces wear and extends service life. An integrated fault diagnosis system monitors vibration and temperature via built-in sensors, enabling predictive maintenance and reducing downtime risks. A modular design allows for quick replacement of critical components, minimizing repair time and ensuring uninterrupted production.

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2025-07-04

Recently, the 18th International Pump, Valve, Pipeline & Fluid Technology Exhibition opened in Guangzhou, China, where many pump and valve manufacturers showcased their products and exchanged technological insights. Although our company, Anhui Shengshi Datang, did not set up a booth, we attended the event to engage with industry peers, discussing the current state and future directions of the pump and valve sector.

Our main products include: magnetic pumps, centrifugal pumps, graphite heat exchangers, graphite cooler, and more. In addition, we partner with other leading manufacturers to expand our product offerings.​​ Whether you need standard equipment or customized solutions, we strive to provide competitive pricing and the right product for your requirements. ​​Contact us for a quote—we’re here to meet your needs.​

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